HONEYWELL CONTROLLERS

Honeywell manufactures a very extensive package of process controllers. The single and dual-loop controllers are microprocessor-based and modular built. They are standard equipped with different control algorithms, including on-off, PID-A, PID-B and TPSC. Thermocouple health alarms, Accutune III automatic PID-tuning and Fuzzy Logic overshoot suppression are among the possibilities. Remote setpoints, digital inputs, alarm relays and transmitter power are a few of the numerous other options.
A series setpoint programs, for example for annealing furnaces that have to run a temperature program, completes the portfolio.

DC1000 Series digital controllers

• General purpose controllers
• DC1010: 1/16 DIN 48 x 48 mm
• DC1020: 1/8 DIN 48 x 96 mm
• DC1030: 3/16 DIN 72 x 72 mm
• DC1040: 1/4 DIN 96 x 96 mm
• 1 universal analog input
• 2 control outputs 4-20mA, relay or SSR
• Alarm relay
• Optional setpoint programming

OVERVIEW
The DC1000 family of microprocessor based controllers combine a high degree of functionality and reliability at a very low price.
Available in 4 different formats : 1/16 DIN, 1/8 DIN, 3/16 DIN, 1/4 DIN.
These controllers are ideal for regulating temperature in a variety of applications, including :

• Dryers.
• Semiconductor packaging / testing.
• Plastic processing.
• Packaging machinery.
• Painting and coating.
• Climatic chambers.

The DC1000 family provides basic control requirements, plus advanced features such as motor position control, phase angle power control and Setpoint programming.

Easy to configure Two different configuration levels provide easy access to parameters. A 4-digit security code prevents unauthorized changes. Parameters can also be hidden to the user to prevent mis-configuration of the unit

Various Control algorithms
The DC1000 series of controllers provide several different algorithms:

• PID or ON/OFF control.
• Heat/Cool algorithms with 2 different PID sets.
• Motor position control without slidewire feedback.
• Single phase control, with or without zero crossover control.
• Three phase control, with or without zero crossover control.

Dual display and Bargraph
Two large 4 digits displays and one 10 LED bargraph display PV, SP and configuration parameters. Up to 8 LEDs display the status of the different Outputs (Control, Alarm,..,) and also provides indication of the Auto/Manual and Programmer states.

Setpoint Programming
Two programs are available, with a maximum of 8 segments per program. The 2 programs can be linked together to form a single 16 segment program.
Extended Alarm capability
Three different alarm outputs are available per instrument, 17 alarm modes are configurable. Autotuning capability.

Communications
RS232 or RS485 Modbus rtu/ASCII protocol is optionally available. Upto 30 DC1000 Controllers can be connected to a single host computer. The host computer can change the SP, monitor the PV, the output or change the configuration of the unit.

Remote Setpoint capability.
Manual / Automatic modes.

Universal Power supply
Operates on any voltage from 85Vac to 264Vac at 50/60Hz. Operating range
These instruments operate, from 0°C to +50°C (32°F~122°F) 24Vdc operating voltage is optional.
Humidity=50 to 85% RH

Honeywell manufactures a very extensive package of process controllers. The single and dual-loop controllers are microprocessor-based and modular built. They are standard equipped with different control algorithms, including on-off, PID-A, PID-B and TPSC. Thermocouple health alarms, Accutune III automatic PID-tuning and Fuzzy Logic overshoot suppression are among the possibilities. Remote setpoints, digital inputs, alarm relays and transmitter power are a few of the numerous other options.
A series setpoint programs, for example for annealing furnaces that have to run a temperature program, completes the portfolio.

• Features
•  • 2 Universal Analog Inputs 
• • 0.20% Accuracy 
• • Fast scanning rate (166ms) 
• • Up to 5 Output Types 
• • 2 Digital Inputs 
• • Math Functions 
• • Ethernet and Modbus communication 
• • Infrared PC & Pocket PC configuration 
• • NEMA4X and IP66 front face protection
•  • Multilanguage prompts 
• • ¼ DIN Size 
• • Jumper free configuration 
• • Easily Field Upgradable Bright, dual displays with multi-language prompts (in English, French, German, Spanish, or Italian) make the operator interface easy to read, understand, and operate. 

New Power and Flexibility The UDC3200 Universal Digital Controller packs new powerful features in the popular 1/4 DIN size. Unmatched application power includes: 

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General Purpose Temperature Controller UT35A/UT32A
The UT35A and UT32A temperature controllers employ an easy-to-read, 14-segment large color LCD display, along with navigation keys, thus greatly increasing the monitoring and operating capabilities. A ladder sequence function is included as standard. The short depth of the controller helps save instrument panel space. The UT35A/UT32A also support open networks such as Ethernet communication.
UT35A and UT32A Temperature Controller Features
4 target setpoints (PID numbers) available as standard3 alarm independent common terminals available as standardLadder sequence programs can be builtSimple operationUp to 8 DOs (combinations available)Multiple language operation manual (Japanese, English, German, French, Spanish, Chinese and Korean) available. Please specify the desired language when ordering.Detailed code model available to customize specifications best suited to you.


Advanced Control8 Built-in Control ModesThe control mode allows easily configuring settings and making changes with parameters.
Single-loop controlCascade primary-loop controlCascade secondary-loop controlCascade controlLoop control for backupLoop control with PV switchingLoop control with PV auto-selectorControl with PV-hold function8 built-in Control Mode
8 Built-in Control TypesPID controlON/OFF control (1 point of hysteresis)ON/OFF control (2 points of hysteresis)Two-position, two-level controlHeating/cooling controlSample PI controlBatch PID controlFeedforward control8 Built-in Control Types
For the correspondence between the above control mode and control types for each model, please refer to the specifications of each model.
Ladder Sequence ControlWith built-in ladder sequence control, the range of applications are dramatically increased. This feature is standard in all the UTAdvanced controllers (except UM33A). The ladder sequence control function can replace a small PLC required by the application. Sequence control and PID control can be performed simultaneously.
Monitoring and control of external machineryE.g.: Lamps, switches, timersSolve digital input/output logic functionality easily.Number of basic command types: 13Number of application command types: 73[Example of ladder instruction][Example of ladder programming]Ladder Sequence ControlApplication Examples of Ladder Sequence ProgramAlarm Sequence Control Circuits Can be ReducedThe ladder sequence program is built in the UTAdvanced as standard. The ladder sequence function enables monitoring and controlling peripheral devices such as relays, thus making it possible to reduce costs.
[Conventional]Alarm action was built by a sequence control circuit (relay, timer, etc.) outside of the controller.
Arrow[UTAdvanced]Alarm action is built by the ladder sequence program inside the UTAdvanced, thus making it possible to reduce costs.Alarm Sequence Control Circuits can be Reduced
Example: Alarm annunciator
Host System Load is Reduced
[UTAdvanced]MeritThe UTAdvanced with up to 4 analog inputs* enables various types of analog data to be captured directly into the controller and calculated by the ladder program, thus reducing the system-building load of the host. Action: Various types of analog data were captured into the host system (PLC, etc.) and calculated, and the results were processed by the field controller for control via a command.* In the case of the UT55AHost System Load is Reduced
Universal Input/OutputSelect Input and Output Types via ConfigurationUniversal InputSelect from TC, RTD, mV/DC voltage and DC current. (DC current input: No shunt resistor required)
Applicable Termperature Controllers: UT75A, UT55A/UT52A, UT35A/UT32A, UP55A/UP35A/UP32A, UM33AVia RS-485 Communication TerminalsVia RS-485 Communication Terminals

PID Temperature ControllerSeries PR 69 Flush Mounting Version 96x96 mmwith Dual Line Digital Seven Segment Display Universal Input Configurable Output combination Configurable: Band, Deviation,Sensor break & Loop break alarms Single/Dual acting PID controllers with 5 Control modes Analog Voltage / Current Inputs (0-5 V, 1-5 V,0-10 V / 4-20 mA) and Outputs (0-10 V / 4-20 mA)188 Auto-tuning PID with provisionfor Soft-Start6 Segment Ramp & Soak profilewith Power Failure resumption modes Rapid Set Point change feature RS 485 Communication Bumpless Auto-Manual transferIP 20 (for Terminals & Enclosure)IP 54 (for Front Panel only)

Cat. No. Description151F43B 2 Relays (SPST 5A each), SSR driving output (12 VDC, 24mA)151G43B 1 Relay (SPST 5A), Analog output (0-10V, 4-20mA),SSR driving output (12 VDC, 24mA)151H43B 2 Relays (SPST 5A each), Analog output (0-10V, 4-20mA)151J43B 3 Relays (SPST 5A each)151F43B1 2 Relays (SPST 5A each), SSR driving output (12 VDC, 24mA) with RS485151G43B1 1 Relay (SPST 5A), Analog output (0-10V, 4-20mA),SSR driving output (12 VDC, 24mA) with RS485151H43B1 2 Relays (SPST 5A each), Analog output (0-10V, 4-20mA) with RS485151J43B1 3 Relays (SPST 5A each) with RS485Dual Acting PID ControllerO
Ordering InformationAdvanced PID Series PR 69Cat. No. Description151F42B 2 Relays (SPST 5A each, 240V AC/ 28V DC), SSR driving output (12 VDC, 24mA)151G42B 1 Relay (SPST 5A, 240 VAC / 28 VDC), Analog output (0-10V, 4-20mA),SSR driving output (12 VDC, 24mA)151H42B 2 Relays (SPST 5A each,240V AC/28V DC), Analog output (0-10V, 4-20mA)151J42B 3 Relays (SPST 5A each, 240V AC/ 28V DC)151K42B 1 Relay (1 C/O & 10A, 240VAC / 28 VDC), SSR driving output (12 VDC, 24 mA)151L42B 2 Relays (1 C/O & 10A, SPST 5A, 240VAC / 28 VDC), SSR driving output(12 VDC, 24 mA) without Analog Input
Cat. No. Description151A13B 2 Relays (SPST 8A & 5A), SSR driving output (12 VDC, 24mA)151B13B 1 Relay (SPST 5A), Analog output (0-10V, 4-20mA),SSR driving output (12 VDC, 24mA)151C13B 2 Relays (SPST 5A each), Analog output (0-10V, 4-20mA)151D13B 3 Relays (SPST One 8A & Two 5A)151A13B1 2 Relays (SPST 8A & 5A), SSR driving output (12 VDC, 24mA) with RS485151B13B1 1 Relay (SPST 5A), Analog output (0-10V, 4-20mA),SSR driving output (12 VDC, 24mA) with RS485151C13B1 2 Relays (SPST 5A each), Analog output (0-10V, 4-20mA) with RS485151D13B1 3 Relays (SPST One 8A & Two 5A) with RS485Dual Acting PID ControllerO
Ordering InformationAdvanced PID Series PR 69Cat. No. Description151A12B 2 Relays (SPST 8A & 5A, 240 VAC / 28 VDC), SSR driving output (12 VDC, 24mA)151B12B 1 Relay (SPST 5A, 240 VAC / 28 VDC), Analog output (0-10V, 4-20mA),SSR driving output (12 VDC, 24mA)151C12B 2 Relays (SPST 5A each,240V AC/28V DC), Analog output (0-10V, 4-20mA)151D12B 3 Relays (SPST One 8A & Two 5A, 240V AC / 28V DC)151E12B 1 Relay (1 C/O 10A, 240 VAC / 28 VDC), SSR driving output (12VDC, 24mA)

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